{ "version": "0.1.0", "slice": "fixture.clamp_unit", "unit_system": "mm | N | MPa | deg", "frame_note": "每个模块局部原点在其主安装面中心；Z 为功能方向（气缸=行程伸出，型材=长度，板=法向）。接口只引用命名 port，禁止引用第 N 个面。", "ontology": { "class_map": { "actuator.cylinder": "eq", "structure.profile": "eq", "plate.generated": "cad", "sensor.reed": "eq", "fastener.tnut": "mat", "joint.floating": "eq", "fixture.clamp_unit": "cad" }, "station": "S2", "station_note": "18V 线 S2 定子入壳：压装时夹持壳体。对象 ID 与 org-capability 本体 L1 类对齐。" }, "mate_types": [ { "id": "thread_coaxial", "label": "螺纹同轴", "must_match": ["thread", "gender"] }, { "id": "hole_pattern", "label": "孔系", "must_match": ["count", "pcd_mm", "thread"] }, { "id": "t_slot", "label": "型材槽", "must_match": ["slot_mm"] }, { "id": "face_flush", "label": "贴合面", "must_match": ["normal"] }, { "id": "sensor_groove", "label": "磁开槽", "must_match": ["groove"] } ], "modules": [ { "id": "MOD-CYL-ISO-C32-50", "kind": "actuator.cylinder", "role": "clamp_drive", "name": "ISO 紧凑气缸 Ø32×50", "standard": "ISO 21287 / 近似 ISO 15552 接口", "vendor": "SMC", "series": "CQ2B", "order_code": "CQ2B32-50DZ", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "bore_mm": { "value": 32, "min": 32, "max": 32 }, "stroke_mm": { "value": 50, "min": 50, "max": 50 }, "pressure_mpa": { "value": 0.5, "min": 0.15, "max": 1.0 }, "force_extend_n": { "value": 402, "min": 120, "max": 804, "note": "理论推力 @ 当前气压；0.5 MPa 时 402 N" }, "body_wxh_mm": { "value": [45, 45] } }, "ports": [ { "id": "cap_flange", "label": "尾盖安装孔系", "mate": "hole_pattern", "spec": { "count": 4, "pcd_mm": 45.3, "spacing_mm": [32, 32], "thread": "M6", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 180, 0] }, "axis": "Z-" }, { "id": "rod_end", "label": "活塞杆外螺纹", "mate": "thread_coaxial", "spec": { "thread": "M10x1.25", "gender": "male", "length_mm": 12 }, "frame": { "xyz_mm": [0, 0, 50], "rpy_deg": [0, 0, 0] }, "axis": "Z+" }, { "id": "switch_rail", "label": "缸筒磁开槽", "mate": "sensor_groove", "spec": { "groove": "C-slot", "count": 2 }, "frame": { "xyz_mm": [22.5, 0, 25], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [ { "id": "solenoid", "dir": "DO", "signal": "Y_CLAMP", "voltage": "24V", "note": "5/2 电磁阀伸出=夹紧" }, { "id": "reed_extend", "dir": "DI", "signal": "X_CLAMPED", "via_port": "switch_rail" } ], "substitutes": [ { "id": "MOD-CYL-ISO-C32-50-AT", "reason": "同孔系同杆螺纹，国产替换" }, { "id": "MOD-CYL-ISO-C40-80", "reason": "推力/行程不够时升档" } ], "cad": { "backend": "cadquery", "generator": "cylinder_compact", "sw_config": "CQ2B32-50DZ", "library_step": null } }, { "id": "MOD-CYL-ISO-C32-50-AT", "kind": "actuator.cylinder", "role": "clamp_drive", "name": "紧凑气缸 Ø32×50（亚德客）", "standard": "与 SMC CQ2 孔系互换", "vendor": "Airtac", "series": "SDA", "order_code": "SDA32x50", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "bore_mm": { "value": 32, "min": 32, "max": 32 }, "stroke_mm": { "value": 50, "min": 50, "max": 50 }, "pressure_mpa": { "value": 0.5, "min": 0.15, "max": 1.0 }, "force_extend_n": { "value": 402, "min": 120, "max": 804 }, "body_wxh_mm": { "value": [45, 45] } }, "ports": [ { "id": "cap_flange", "label": "尾盖安装孔系", "mate": "hole_pattern", "spec": { "count": 4, "pcd_mm": 45.3, "spacing_mm": [32, 32], "thread": "M6", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 180, 0] }, "axis": "Z-" }, { "id": "rod_end", "label": "活塞杆外螺纹", "mate": "thread_coaxial", "spec": { "thread": "M10x1.25", "gender": "male", "length_mm": 12 }, "frame": { "xyz_mm": [0, 0, 50], "rpy_deg": [0, 0, 0] }, "axis": "Z+" }, { "id": "switch_rail", "label": "缸筒磁开槽", "mate": "sensor_groove", "spec": { "groove": "C-slot", "count": 2 }, "frame": { "xyz_mm": [22.5, 0, 25], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [ { "id": "solenoid", "dir": "DO", "signal": "Y_CLAMP", "voltage": "24V" }, { "id": "reed_extend", "dir": "DI", "signal": "X_CLAMPED", "via_port": "switch_rail" } ], "substitutes": [ { "id": "MOD-CYL-ISO-C32-50", "reason": "原厂互换" } ], "cad": { "backend": "cadquery", "generator": "cylinder_compact", "sw_config": "SDA32x50", "library_step": null } }, { "id": "MOD-CYL-ISO-C40-80", "kind": "actuator.cylinder", "role": "clamp_drive", "name": "ISO 紧凑气缸 Ø40×80", "standard": "ISO 21287", "vendor": "SMC", "series": "CQ2B", "order_code": "CQ2B40-80DZ", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "bore_mm": { "value": 40, "min": 40, "max": 40 }, "stroke_mm": { "value": 80, "min": 80, "max": 80 }, "pressure_mpa": { "value": 0.5, "min": 0.15, "max": 1.0 }, "force_extend_n": { "value": 628, "min": 188, "max": 1256 }, "body_wxh_mm": { "value": [54, 54] } }, "ports": [ { "id": "cap_flange", "label": "尾盖安装孔系", "mate": "hole_pattern", "spec": { "count": 4, "pcd_mm": 56.6, "spacing_mm": [40, 40], "thread": "M6", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 180, 0] }, "axis": "Z-" }, { "id": "rod_end", "label": "活塞杆外螺纹", "mate": "thread_coaxial", "spec": { "thread": "M12x1.25", "gender": "male", "length_mm": 16 }, "frame": { "xyz_mm": [0, 0, 80], "rpy_deg": [0, 0, 0] }, "axis": "Z+" }, { "id": "switch_rail", "label": "缸筒磁开槽", "mate": "sensor_groove", "spec": { "groove": "C-slot", "count": 2 }, "frame": { "xyz_mm": [27, 0, 40], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [ { "id": "solenoid", "dir": "DO", "signal": "Y_CLAMP", "voltage": "24V" }, { "id": "reed_extend", "dir": "DI", "signal": "X_CLAMPED", "via_port": "switch_rail" } ], "substitutes": [], "cad": { "backend": "cadquery", "generator": "cylinder_compact", "sw_config": "CQ2B40-80DZ", "library_step": null } }, { "id": "MOD-PRF-4040", "kind": "structure.profile", "role": "frame", "name": "欧标 4040 铝型材", "standard": "槽宽 8 mm", "vendor": "国产", "series": "4040", "order_code": "PRF-4040-L{length_mm}", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "section_mm": { "value": [40, 40], "min": [40, 40], "max": [40, 40] }, "slot_mm": { "value": 8, "min": 8, "max": 8 }, "length_mm": { "value": 800, "min": 200, "max": 2000, "step": 10 } }, "ports": [ { "id": "slot_front", "label": "前槽（气缸侧）", "mate": "t_slot", "spec": { "slot_mm": 8, "tnut": "M8" }, "frame": { "xyz_mm": [20, 0, 0], "rpy_deg": [0, 90, 0] }, "axis": "X+" }, { "id": "slot_back", "label": "后槽（线体侧）", "mate": "t_slot", "spec": { "slot_mm": 8, "tnut": "M8" }, "frame": { "xyz_mm": [-20, 0, 0], "rpy_deg": [0, -90, 0] }, "axis": "X-" } ], "io": [], "substitutes": [], "cad": { "backend": "cadquery", "generator": "profile_4040", "sw_config": "4040-L", "library_step": null } }, { "id": "MOD-PLATE-CLAMP", "kind": "plate.generated", "role": "jaw_plate", "name": "夹紧安装板（非标件）", "standard": null, "vendor": "自绘", "series": "GEN", "order_code": "PLATE-CLAMP-{L}x{W}x{T}", "ontology": { "class_id": "cad", "layer": "L3" }, "params": { "length_mm": { "value": 120, "min": 60, "max": 400, "step": 1 }, "width_mm": { "value": 80, "min": 40, "max": 200, "step": 1 }, "thickness_mm": { "value": 8, "min": 6, "max": 16, "step": 2 }, "material": { "value": "Q235", "enum": ["Q235", "AL6061"] } }, "ports": [ { "id": "cyl_face", "label": "气缸安装面", "mate": "hole_pattern", "spec": { "count": 4, "pcd_mm": "from_bound_cylinder", "spacing_mm": "from_bound_cylinder", "thread": "M6", "gender": "through" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 0, 0] }, "axis": "Z+" }, { "id": "drive_face", "label": "杆端连接面", "mate": "thread_coaxial", "spec": { "thread": "from_bound_cylinder", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 8], "rpy_deg": [0, 0, 0] }, "axis": "Z+" }, { "id": "jaw_face", "label": "夹持工件面", "mate": "face_flush", "spec": { "normal": "Z+" }, "frame": { "xyz_mm": [0, 0, 8], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [], "substitutes": [], "cad": { "backend": "cadquery", "generator": "plate_rect_holes", "sw_config": null, "library_step": null, "drawn": true } }, { "id": "MOD-SNS-REED-D-M9N", "kind": "sensor.reed", "role": "clamp_feedback", "name": "气缸磁性开关", "standard": "C 槽", "vendor": "SMC", "series": "D-M9N", "order_code": "D-M9N", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "voltage": { "value": "24V", "enum": ["24V"] }, "output": { "value": "NPN", "enum": ["NPN", "PNP"] }, "wire": { "value": 3, "min": 2, "max": 3 } }, "ports": [ { "id": "groove", "label": "卡入磁开槽", "mate": "sensor_groove", "spec": { "groove": "C-slot" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [ { "id": "contact", "dir": "DI", "signal": "X_CLAMPED", "voltage": "24V" } ], "substitutes": [ { "id": "MOD-SNS-REED-CS1", "reason": "亚德客配套" } ], "cad": { "backend": "cadquery", "generator": "reed_switch", "sw_config": "D-M9N", "library_step": null } }, { "id": "MOD-SNS-REED-CS1", "kind": "sensor.reed", "role": "clamp_feedback", "name": "气缸磁性开关（亚德客）", "standard": "C 槽", "vendor": "Airtac", "series": "CS1-J", "order_code": "CS1-J", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "voltage": { "value": "24V", "enum": ["24V"] }, "output": { "value": "NPN", "enum": ["NPN", "PNP"] }, "wire": { "value": 2, "min": 2, "max": 3 } }, "ports": [ { "id": "groove", "label": "卡入磁开槽", "mate": "sensor_groove", "spec": { "groove": "C-slot" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [ { "id": "contact", "dir": "DI", "signal": "X_CLAMPED", "voltage": "24V" } ], "substitutes": [ { "id": "MOD-SNS-REED-D-M9N", "reason": "SMC 配套" } ], "cad": { "backend": "cadquery", "generator": "reed_switch", "sw_config": "CS1-J", "library_step": null } }, { "id": "MOD-TNU-M8-40", "kind": "fastener.tnut", "role": "frame_fastener", "name": "4040 锤头螺母 M8", "standard": "槽 8", "vendor": "国产", "series": "T-NUT", "order_code": "TNU-M8-40", "ontology": { "class_id": "mat", "layer": "L3" }, "params": { "thread": { "value": "M8" }, "qty_default": { "value": 4, "min": 2, "max": 8 } }, "ports": [ { "id": "slot", "label": "嵌入型材槽", "mate": "t_slot", "spec": { "slot_mm": 8, "tnut": "M8" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [], "substitutes": [], "cad": { "backend": "cadquery", "generator": "tnut_m8", "sw_config": null, "library_step": null } }, { "id": "MOD-FLT-M10", "kind": "joint.floating", "role": "rod_joint", "name": "浮动接头 M10", "standard": null, "vendor": "SMC", "series": "JA", "order_code": "JA10-8-125", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "thread_rod": { "value": "M10x1.25", "enum": ["M10x1.25", "M12x1.25"] }, "thread_plate": { "value": "M8", "enum": ["M8", "M10"] } }, "ports": [ { "id": "to_rod", "label": "接活塞杆", "mate": "thread_coaxial", "spec": { "thread": "M10x1.25", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 180, 0] }, "axis": "Z-" }, { "id": "to_plate", "label": "接夹紧板", "mate": "thread_coaxial", "spec": { "thread": "M8", "gender": "male" }, "frame": { "xyz_mm": [0, 0, 28], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [], "substitutes": [], "cad": { "backend": "cadquery", "generator": "floating_joint", "sw_config": "JA10-8-125", "library_step": null } }, { "id": "MOD-FLT-M12", "kind": "joint.floating", "role": "rod_joint", "name": "浮动接头 M12", "standard": null, "vendor": "SMC", "series": "JA", "order_code": "JA12-10-125", "ontology": { "class_id": "eq", "layer": "L3" }, "params": { "thread_rod": { "value": "M12x1.25", "enum": ["M12x1.25"] }, "thread_plate": { "value": "M10", "enum": ["M8", "M10"] } }, "ports": [ { "id": "to_rod", "label": "接活塞杆", "mate": "thread_coaxial", "spec": { "thread": "M12x1.25", "gender": "female" }, "frame": { "xyz_mm": [0, 0, 0], "rpy_deg": [0, 180, 0] }, "axis": "Z-" }, { "id": "to_plate", "label": "接夹紧板", "mate": "thread_coaxial", "spec": { "thread": "M10", "gender": "male" }, "frame": { "xyz_mm": [0, 0, 32], "rpy_deg": [0, 0, 0] }, "axis": "Z+" } ], "io": [], "substitutes": [], "cad": { "backend": "cadquery", "generator": "floating_joint", "sw_config": "JA12-10-125", "library_step": null } } ], "units": [ { "id": "UNIT-CLAMP-PNEU-V1", "kind": "fixture.clamp_unit", "name": "气动夹紧单元 V1", "ontology": { "class_id": "cad", "layer": "L3", "station": "S2" }, "roles": { "drive": { "kind": "actuator.cylinder", "required": true }, "frame": { "kind": "structure.profile", "required": true }, "plate": { "kind": "plate.generated", "required": true, "drawn": true }, "sensor": { "kind": "sensor.reed", "required": true }, "fastener": { "kind": "fastener.tnut", "required": true }, "joint": { "kind": "joint.floating", "required": false } }, "binds": [ { "from": "drive.cap_flange", "to": "frame.slot_front", "via": "fastener.slot", "mate": "t_slot", "note": "气缸尾盖经锤头螺母上到型材前槽" }, { "from": "drive.rod_end", "to": "joint.to_rod", "mate": "thread_coaxial", "optional_if_no": "joint" }, { "from": "joint.to_plate", "to": "plate.drive_face", "mate": "thread_coaxial", "optional_if_no": "joint" }, { "from": "drive.rod_end", "to": "plate.drive_face", "mate": "thread_coaxial", "skip_if": "joint" }, { "from": "sensor.groove", "to": "drive.switch_rail", "mate": "sensor_groove" }, { "from": "plate.jaw_face", "to": "WORKPIECE.clamp_face", "mate": "face_flush", "external": true } ], "select": { "safety": 1.25, "efficiency": 0.85, "approach_mm": 10, "plate_margin_mm": 20, "profile_extra_mm": 120 } } ] }